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Materials/Failure

Materials/Failure

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Materials/Failure

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hmtoggle_plus1How to read 0001.out file? /FAIL/HASHIN + /PROP/TSH_COMP + Isolid=14

For Hashin criterion, a number of integration points present as "FAILURE LAYER" in the Engine output file.

For example:

FAILURE LAYER # 11 ELEMENT # 1763 HASHIN MODE # 6 AT TIME #: 3.6405803218587E-0

The correspondence between number of integration point, ijk and the number of "FAILURE LAYER" in the output file depend on your property description. How many integration points each plane define and how many layers through thickness are defined in your property.

For example, if 2x2 integration points in the plane and 8 layers through thickness are selected. Then you have 2x2x8=32 integration points, which will be present in the output file 32 “FAILURE LAYER”.

FAILURE LAYER # 1 ~ FAILURE LAYER # 8 means all integration points through layers in position of 1st integration point in plane
FAILURE LAYER # 9 ~ FAILURE LAYER # 16 means all integration points through layers in position of 2nd integration point in plane
FAILURE LAYER # 17 ~ FAILURE LAYER # 24 means all integration points through layers in position of 3rd integration point in plane
FAILURE LAYER # 25 ~ FAILURE LAYER # 32 means all integration points through layers in position of 4th integration point in plane

faq_failure

hmtoggle_plus1How to get Law 24 (Concrete Material) data from real physical tests?

You can get data for Law 24 from the following tests:

Get density by weighing a specimen
Get Young modulus with a cylinder compression test
Poisson coefficient (usually assumed to be near 0.2)
Get ‘fc’ from Compression strength (using cube compression test)

With the following additional tests, material Law 24 will be more accurate (in fact, providing data fits the failure envelope):

Get ‘ft’ from tensile test:

‘ft’ is direct tensile strength. This test provides ‘ft/fc’ value for Law 24.

Get couple of (ft,Ht) from Splitting tensile test:

This test is also called Brazilian test.

‘Fst’ is splitting tensile strength in Splitting tensile test. Assuming that Fst=ft. Then you need to model this test to fit limit strength (ft) by validating ‘Ht’ value. This test should be with very slow velocity, so use HA8 solid property for in Splitting tensile test.

Get ‘fb’ from Biaxial test and get (f2,s0) from confined test.
hmtoggle_plus1Which curve should be input in material law 36 in order to characterize a material?

For elastic plastic laws in RADIOSS, one gives a true stress versus true strain curve, so you have to convert the experimental curve. How to proceed is described in the online documentation (Example 11: Tensile Test in the RADIOSS Tutorials and Examples manual):

faq_example11a

For some other laws, other than the elastic plastic, such as Law 38 (Viscous elastic foam tabulated material), one gives directly an engineering stress versus engineering strain curve.

hmtoggle_plus1What do Warnings ID's 519 and 520 in the listing file (Runname_0000.out) mean, relative to shell property type 11?

WARNING ID: 519

** WARNING IN SANDWICH SHELL INITIALIZATION

SHELL (ID=…) MASS (TYPE NUMBER …)

SUM OF LAYER MASS DIFFER FROM TOTAL

WARNING ID: 520

** WARNING IN SANDWICH SHELL INITIALIZATION

SHELL (ID=…) INERTIA (TYPE NUMBER …)

POTENTIAL INSTABILITY DUE TO LAYER INERTIA DISTRIBUTION

 

These messages concern a shell element using a property type 11 (“sandwich shell”).

They mean that the mass (or inertia) of the shell, as it is computed from the characteristics of each layer (position, thickness, associated material), is not equal to the mass (or inertia) which is computed from the global material associated to the PART and the total thickness of the shell given in the property type 11.

Indeed, mass me and inertia I of the element which will be distributed to the nodes of the shell are correctly computed from the characteristics of each layer:

faq_materials2

The stability time step is computed from the global characteristics of the shell; it can not be ensured if the mass and inertia computed for the shell are not close enough to the mass and inertia which is computed from the density of the global material and the total thickness given in the shell property. So these messages are written if the relative error with respect to the mass (or inertia) computed from the global characteristics is greater than 1%.

In order to ensure the stability, it is recommended to set a Young modulus for the global material, at least equal to the maximum modulus of the materials associated to all layers.

hmtoggle_plus1In Law 25 there are different kinds of messages for failure in the listing file (Runname_0001.out).  What do they correspond to?

The possible messages in case of failure criteria for shell elements using Law 25 are as follows:

FAILURE-1: criteria E1m1 for maximum tensile strain in first direction has been reached

FAILURE-2: criteria E1m2 for maximum tensile strain in second direction has been reached

FAILURE-P: criteria Wpmax (maximum plastic work for failure) has been reached

The concerned element identifier and the number of the layer that has failed are written.

When the element is deleted (it depends on the failure of its different layers and on the flag Ioff - Total Element Failure Criteria - into the global material associated to the PART), the following message is written:

RUPTURE OF SHELL ELEMENT …

hmtoggle_plus1I use solid elements and epmax in the corresponding material. After the criteria epmax is reached, elements are not deleted; why?

Depending on the material law, the solid elements are not deleted after the criteria E1pmax is reached (they do not appear as “deleted elements” in post-processors).

For Material Laws 2, 4 and 22, only the deviatoric part of the stress tensor is set to zero, the internal pressure of the solid is still computed.

On the other hand, for Material Laws 3, 23, 28 and 36 the solid elements are deleted when E1pmax is reached.

hmtoggle_plus1What is “global integration” in RADIOSS?

If number of integration points N=0 in /PROP/SHELL, then global integration approach is used.

Global integration (N=0) is only compatible with Material Laws 1, 2, 22, 36, 43 and 60. Failure models are not available with global integration for shells.

LAW1 is only available for global integration (N=0 or N>1 in /PROP/SHELL) and or membrane formulations (with NP=1 in /PROP/SHELL).

Global integration option (N=0 in RADIOSS) directly computes the resultant stresses (F1, F2, F12, M1, M2, and M12) without considering the integration throughout thickness numerically (with classic strain, stress), so there is no value for SX_JJ, SY_JJ, SXY_JJ, SYZ_JJ, SZX_JJ with JJ=1,99 in /TH/SHELL.

The default value for Iplas in case of Law 2 and global integration (N=0 in shell property) is Iplas =2: radial return.

The default value for Iplas in case of Law 36 and global integration (N=0 in shell property) is Iplas =1: iterative projection.

Using global integration approach

For elasto-plastic laws, this requires that yield criteria of plasticity be written with resultant stresses.

Advantage of this option is, of course, the computation cost. Which is the cost like N=3.

For drawback, it is the same behaviors which have been done throughout the thickness (especially for loading and unloading).

For simple load cases, like monotone in loading and unloading, you can still get good results with less computation times by using the global integration approach.

For complicated load cases, especially where loading and unloading happened differently throughout thickness, the precision of results might not be high enough by using the global integration approach.